Laser Cut Birdman Costume

One handy tool for prototyping is a laser cutter.  At Salient, we use our laser to cut wood, plastic, cardboard and fabric for testing, prototypes and golden samples.  However, with Halloween upon us, why not make a cardboard Birdman costume using the laser cutter?!  Once you have a pattern, the laser cutter is more precise, repeatable and faster than cutting with a blade.

Here are some basic steps and images of the process.  For full instructions, you can visit http://www.instructables.com/id/Cardboard-Bird-Man-Costume-With-Wings/

  1. Design the flat pattern in SolidWorks keeping in mind the ideal size and articulation for the wings. (This was very fast, allowing for the quick scaling of parts and patterning of features like feathers.)Laser Cutting Birdman
  2. Cut out the pieces using the laser…. So much faster and accurate then cutting cardboard with a knife!      birdman-laser-cutting-spread
  3. Assemble the pieces using industrial strength hot glue, bolts and nuts for the wings and Gorilla Tape.      laser-cut-birdman-halloween-costume
    And, Voila!  It’s a Birdman Halloween!

Birdman Costume

6 Player Loopin’ Chewie Hack

As a gamer, maker and designer, I am a huge fan of altering toys and games for more exciting play. Sometimes you just need to make a Nerf dart fly faster or make a toy glow in the dark just for fun.  For those that love action games, Hasbro reintroduced the classic Looping Louie this last year with an epic Star Wars version called Loopin’ Chewie.  Gameplay is simple: Chewbacca flies in circles trying to knock over Stormtrooper tokens.  You defend your tokens by hitting a paddle which can launch the erratic Millennium Falcon away from your troopers and hopefully knock out your opponents.  If you are the last to have Stormtroopers, you win.

Well, the original Looping Louie was a Loopin' Chewie, Step 14 player game, and with the reintroduction, the Star Wars edition was dropped to 3 player.  While the game is super fun, I wanted to make play a little more interesting by turning it into a 6 player game.

The necessary 6 Player Loopin’ Chewie Conversion files can be downloaded for 3D print using the Thingiverse.com link below, but here is a step by step if you want to make one yourself…

1. Supplies:

  1. 2 sets of Star Wars Loopin’ Chewie Game,
  2. 3D printer,
  3. Ability to create the 3D file (or download here http://www.thingiverse.com/thing:1798407)

2. Design: Using a photograph of the motorized base as reference geometry, I drew a clip attachment in a 3D CAD software called SolidWorks that would attach to an extra paddle. The base has vertical ridges that come up at an angle, so I was able to use those to help position and hold the part.  I used calipers to measure the features on the original base to make sure my geometry was correct.  With one extra attachment complete, I simply patterned the geometry 3x around the motorized center.

Loopin' Chewie Hack, Step 2

3. 3D Printing: With the 3D file ready, I 3D printed the part on our Formlabs 2 SLA printer out of Tough Resin. This material was ideal since the part has to flex over the base to fit into place… and since it will see proper abuse when things get really competitive. The print took roughly 6 hours and can be seen finished in the machine and with the structural supports removed.

Loopin' Chewie 3D Print - Step 3

4. Assembly: Clip the 6 Player Conversion over the base from
the bottom. Since the print is semi-flexible, it can deform enough to clip over the angled base. The vertical ridges hold it perfectly in place. Attach the 6 paddles. Be careful though – it’s still a 3D print and not as strong as molded plastic. Assemble 6 competitive Star Wars fans, and prepare for battle.

Loopin' Chewie 3D hack - Step 4

5. Play: Get ready, cuz it’s about to get crazy! If you only have 3 players, you can operate a paddle with each hand…. Not easy.

Loopin' Chewie 6 Player hack

Salient 2015 Highlights

Another year has gone by, and here at Salient, we have a lot of things to be excited about!  Here are just a few (in no particular order):side-bar

  1. The “inherently leak free” valves developed by Salient for Big Horn Valve passed
    two of the most stringent tests for oil and gas
    valves validating the technology as “emission-free” and the
    “Best Available Valve Technology to keep our environment green and clean”.
  2. Salient President and Co-owner, Steve Sanford was recognized in the Southwest Montana 20 Under 40; people, entrepreneurs and employees in southwest Montana who have achieved success and improved the quality of life for others in their communities.
  3. Salient’s David Yakos and maker, Parker Thomas, co-presented “The Mindset of a Maker” at PlayCon 2015
  4. Salient leadership team experienced  HATCH2015, a summit of 100 thought leaders from around the world to HATCH a better world.
  5. iBike Powerpod Kickstarter Success reaching 150% of their goal, and already fulfilling orders.
  6. The Salient team had 4 amazing college students shadow them on real life projects as part of Salient’s mentorship program
  7. Launch of the award-winning Maker Studio Construction Sets to inspire youth in engineering
    and creativity, co-invented by David Yakos
  8. Kickstarter success for Hydaway collapsible water bottle – backed by over 5,700 supporters, and raising over $260,000, 13x their goal!
  9. The Salient team is growing with with the addition of master Industrial Designer, Kirk Turner
  10. Team Salient helped facilitate HATCHedu to Design the School of the Future at DSEL Labs, Montana State University.
  11. Salient Co-owner, David Yakos was recognized in Origin magazine’s 45 Top Creatives
  12. In 2015, Salient provided Industrial Design, Prototype Development and Manufacturing Drawings for over 100 client products.

 

Igniting Budding Engineers & ThinkFun!

Reposted from the SmartPlay blog by ThinkFun President & Co-Founder, Bill Ritchie


 

Maker Studio Construction Sets: Igniting Budding Engineers

Maker Studio Gears Set

We’ve got some great new ThinkFun products and programs arriving this Spring 2015. I’m proud of them and I want to take the opportunity to describe them to you. The first one I’ll describe is our new Maker Studio Construction Sets.

Our Goals Going In

We usually seek out products that build on our mission to ignite minds and give kids an early advantage. In this case, we wanted to do several things.

  1. Stimulate interest in engineering and creativity
  2. Make a product that was open-ended—not just one-and-done building
  3. Add challenges on top of the builds—ask kids to make their contraption actually accomplish a task

For the Maker Studio sets, we teamed up with two awesome inventors, David Yakos and Parker Thomas; both of them are active in the Maker movement. In fact, on our YouTube Channel, we feature David’s “Pitch Video” to us because the vision was so clear and aligned.

What Is Maker Studio?

Each Maker Studio set consists of a set of parts and instructions for how to build machines using discarded household items like food boxes and plastic bottles. The parts are magical—they are a collection of wheels, gears, axles, connectors, rubber band motor and instructions that show players how to build four machines.. Step 1 is to make household items into moving contraptions. But there’s much more to it. You can create many things with the parts in each set by using different containers and different decorations. The real beauty of Maker Studio is the fact that it has challenges to make your project do something. Push an apple across a table. Lift a soup can from the floor. That’s why we all it Open-Ended.

Made by Bella

Made by Bella – Maker Studio Gears Set – Cable Car Challenge

It Would Have Flopped!

It’s funny… just a few years ago these products would certainly have flopped. How do you explain something that is “open-ended” on a store shelf?

But in a world of YouTube channels and social media, we have a whole new opportunity to present the Maker Studio imagination by showcasing the cool stuff that kids are already making, then inviting our audience to join in themselves and share their own designs and builds.

And to prove our point, we’d like to introduce Bella Yakos and her YouTube Channel, Made By Bella. Bella is the 7 yo daughter of one of the inventors. Take a look at some of Bella’s videos, and you’ll see why we think Maker Studio sets are going to set brains on fire!

This is new territory for us, we’re excited! We are seeing great interest from the Maker movement, STEM and STEAM advocates, and Girls in Engineering programs. It’s the beginning of a whole new category of products for us, products that let the players tell the story.

Here’s hoping that it works! I’ll keep you updated along the way.


You can follow along with Bill and the ThinkFun team HERE!

And click HERE for more about Maker Studio in the News

 

Maker Studio in the News

Maker Studio, Techlicious 2015

Maker Studio won the Techlicious Best of 2015 NY Toy Fair Award!

Maker’s Studio made quite the impression during it’s release at the 2015 New York Toy Fair this February, winning the Best of Toy Fair award from Techlicious, making numerous Top 10 Lists (listed below), and receiving glowing reviews for its take on open-end play.  Co-inventors David Yakos, of Salient Technologies, Inc., and maker Parker Thomas teamed up with toy and game producers, ThinkFun to create the open-play concept toy.  Three Maker Studio sets have been released: Propellers, Gear and Winches, and the included Engineering Challenge Cards encourage kids in problem solving and thinking outside the box.  Built by engineers for budding engineers, ThinkFun’s Maker Studio puts creativity back in play.

Check out some of the great reviews at these links:

 

April 14, 2015: No Monsters In My Bed Blog Review of Maker Studio

April 13, 2015: The House of Boys…And a Girl Blog Review of Maker Studio

April 13, 2015: Cummin’s Life Blog Review of Maker Studio

March 6, 2015: KBZK News Piece on Bozeman local, David Yakos & the invention of Maker Studio

February 20, 2015: Maker Studio named in the CNET “Most Amazing Stuff of Toy Fair 2015” list

February 19, 2015: Maker Studio named in GeekDad’s Top 10 of NY Toy Fair 2015

Techlicious Best of Toy Fair 2015 Award

Techlicious Best of Toy Fair 2015 Award

February 19, 2015: Makezine is all about Maker Studio promoting the make-movement

February 19, 2015: The Maker Studio pieces “feel great, fit together well, and demand open-ended play”, says Amy Kraft of Makeroni

February 18, 2015: Kidscreen ranks Maker Studio in their favoriate non-tech toys

February 18, 2015: DadDoes places Maker Studio on the “Good” end of his article, The Good, the Bad and the Ugly of Toy Fair 2015

February 16, 2015: Out of 150,000 products, Maker Studio is awarded Techlicious Best of Toy Fair 2015 List along with 7 others

February 11, 2015: Reuter’s Magazine lists ThinkFun’s Maker Studio as a great toy for kids who want to “build, do and explore!”

February 7, 2015: The Making of and Inspiration behind Maker Studio

If you’re into videos, check out the Made by Bella series – where Bella and her Friends work through the Engineering Challenges of Maker Studio

Made by Bella

Made by Bella – creating a Princess Carriage with Maker Studio

Get in touch!